Canyon Bicycles GmbH
TUP.WMS Warehouse Management System at Canyon
When bicycle manufacturer Canyon established a new production and warehousing facility in Koblenz, TUP, as the general planner, took charge of the entire software side of the project. The result was a WMS featuring digital, two-stage order picking and dynamically controlled line production—powered at its core by TUP.SML (Smart Mobile Logistics), a proprietary solution for mobile data collection on any Android device.
The real breakthrough came shortly thereafter: Within just three months, TUP deployed the TUP.WMS “Canyon Logistic System” (CLS) at a second location. To ensure that growth of this kind does not result in siloed solutions, TUP also developed CLS.GLOBAL—a central control layer that networks all Canyon locations via a common interface, regardless of their respective topologies, and enables centralized monitoring.
Following the principle of “software follows function,” a single site project thus evolved into a company-wide, modularly expandable software platform—one that allows Canyon to integrate new warehouses at any time without version conflicts and to flexibly consolidate production capacities.
Project Highlights
- Consulting and planning of the entire intralogistics system to support production by TUP
- Project coordination of open-book trades, cost analysis of variants
- Custom software development bundled as the “Canyon Logistics System”
- Replacement of the entire logistics IT system (from goods receipt to goods issue)
- Integration of assembly – just-in-time/just-in-sequence assembly supply
- Integration of a picking warehouse for assembly supply and shipping
- Storage location management with actual dimensions (decimal places) – configurable flow channel management
- Smart Mobile Logistics (TUP.SML; with image display) as the core element of all logistics processes
- Implementation concurrent with the introduction of SAP ERP
Customer Testimonials
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Was wurde Geliefert
- Realisierungszeitraum WMS von vier Monaten
- Beratung und Planung zukünftiger Prozesse und Abläufe
- Prozesstests und Handhabung in einer Zalando-Mikrowelt
- Unterstützung der operativen Logistik mit individualisiertem WMS
- Knowhow-Transfer: WMS Brieselang ist Grundstein für Entwicklung des Zalando-eigenen WMS (ZALOS)

